Electrodynamic Shaker Vibration Test System With Standard UN38.3
For Battery Testing
Shock Test System and Vibration Test System for Battery safety test
Batteries power many of the things that enable and fulfill our
everyday lives. As our lives have become less tethered – devices
have surely become more efficient – but also – batteries now
provide higher energy densities.
Think for a moment about shipping all these batteries…In very real
terms – a shipment can represent a huge energy density – and in a
mishap – that energy could be released in a very undesirable way.
Most batteries undergo transportation simulation tests to comply
with international shipping standards. This is especially true for
lithium ion batteries. To ensure safety during shipment, lithium
batteries must be tested per UN/DOT specifications. The UN Manual
of Tests and Criteria section 38.3 (UN/DOT 38.3) outlines the tests
for lithium batteries. Labtone has the Test Equipment and expertise
to perform (UN/DOT 38.3) tests–T3 (Vibration), T4 (Shock), and T6
(Impact).
Transport hazards are not the only dynamic conditions that battery
designs must survive. When a portable electronic device sheds it
packaging upon receipt, you may find the everyday use environment
to be more rigorous than the shipping environment. In an automotive
electric / hybrid application, batteries will be exposed to endless
vibration as a matter of course. A variety of industry
specifications exist for testing batteries to ensure that they can
stand up to this type of use:
- IEC 62133 (Vibration, Drop, Shock)
- SAE J2464 (Shock, Drop, Data Acquisition)
- UL 2054 (Shock, Vibration)
- UL 2202 (Vibration, Drop)
- UL 2231 (Drop, Shock, Vibration)
Vibration Test System Capabilities
- Sine: 300 kgf (peak)
- Random: 300 kgf (rms)
- Shock: 600 kgf (peak)
- Frequency range: 2 Hz to 3000 kHz
- Maximum Velocity: 2.0m/s
- Maximum Acceleration: 100 G (half sine) with a bare armature
- Maximum payload: 120 kg
- Maximum displacement: Shock: 40 mm (p-p)
Vibration Test SystemSpecification:
Model | EV103 | EV203 | EV106 | EV206 | EV210 | EV220 |
Frequency(Hz) | 2-4000 | 2-2500 | 2-3000 | 2-3000 | 2-3000 | 2-2500 |
Max Exiting Force(kg.f) | 300 | 300 | 600 | 600 | 1000 | 2000 |
| 25 | 38 | 25 | 50 | 50 | 50 |
Max. Acceleration(g) | 100 | 100 | 100 | 100 | 100 | 100 |
Max. Velocity(cm/s) | 200 | 120 | 180 | 200 | 200 | 200 |
Payload(kg) | 110 | 120 | 200 | 200 | 300 | 400 |
Armature Mass(kg) | 3 | 3 | 6 | 6 | 10 | 20 |
Armature Diameter(mm) | φ150 | φ150 | φ200 | φ200 | φ240 | φ320 |
Cooling Method | Forced Air Cooling |
Vibration Generator Weight(kg) | 460 | 460 | 720 | 920 | 1100 | 1600 |
Vibration Generator Dimension L*W*H(MM) | 750*560*670 | 750*555*670 | 800*600*710 | 800*600*710 | 845*685*840 | 1200*870*1100 |
Power Amplifier | Amp3k | Amp3k | Amp6k | Amp6k | Amp12k | Amp22k |
Cooling Method | Forced Air Cooling |
Power Amplifier Weight(kg) | 250 | 250 | 320 | 320 | 350 | 500 |
Power Amplifier Dimension L*W*H(MM) | 800*550*1250 |
Utility Requirements | 3-phase AC380V ±10% 50Hz |
Aggregate Capacity(KW) | 8 | 9 | 18 | 20 | 25 | 35 |
Vibration Test System Main Features
1) Rugged suspension system and linear motion guiding, strong
carrying capacity, good guiding functions, high stability.
2) Load center airbag with high static stiffness and low dynamic
stiffness, strong carrying capacity, perfect performance on
amplitude variation.
3) High efficiency D class power switching, 3-sigma peak current,
low power consumption and minimum harmonic distortion.
4) Quick self-diagnosis with safety interlock, high safety
reliability
5) Airbag shock isolation device for vibration platform without the
need of additional foundation, perfect reproduction of vibrational
wave and reduction in vibration transmittance
6) Horizontal and vertical expansion platforms for different
applications
7) Simple controller operation
Presales:
- Technical consultation: test method, laboratory planning and
suggestion.
- Equipment selection: selection scheme, FAQ.
- Product testing scheme.
In-Sales:
- Customer communication and progress report.
- Guidance for pre-installation preparation, equipment commissioning
and test run.
- Calibration (when Third Party’s verification is required).
After-Sales Service
- Training how to instal the machine, training how to use the
machine.
- Engineers available to service machinery overseas.
Vibration Test System Images:
